operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in

The SAG mill was installed with a low ball charge, no variable speed and a fine grind was targeted (P80 106 µm). High circulating loads and difficulty achieving the target grind size were experienced. This type of ore should have been treated in a high ball charge SAG mill with variable speed capability.

SAG mill lined with 48 rows of Hi-Low type liners. Because of breakage of Low type liners and cold welding, the liner replacement task of Low with new Hi type liners has become very difficult and time-consuming. With the objective of finding a new design

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

Mines (WA) 36ft SAG mill the number of Outer Head Liners was reduced from 36 to 18 pieces and in doing so reduced the time to replace them by 9 hours at a cost downtime saving of about U$25,000 per hour. In this case the liners sections are 3.5 t each. For smaller mills the liners have to be handled and installed manually, so smaller blocks with

The article discusses the topic of the specific power consumption of a drum mill type SAG 8.5x5.3. The purpose of the study is to determine the influence of some basic parameters like angular ...

operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in

Summary of Mill Survey Results 80 survey 1, SAG 2 70 Survey 1 2 2 3 60 Blast # 340-319 320-314 320-314 310-316 SAG 1 Muck Load, vol % 26.3 22.8 - 26.9 50 Ball Load, vol % 11.0 13.8 13.8 13.2 40 Ball Size, mm 150 125 125 125 30 Power, KW 4550 4650 3970 4310 20 Bearing Pressure, 3900 3740 3720 3927 10 kpa 0 Mill Speed, rpm 11.42 11.42 10.79 11.50 ...

Jan 01, 2016 · The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and

The article discusses the topic of the specific power consumption of a drum mill type SAG 8.5x5.3. The purpose of the study is to determine the influence of some basic parameters like angular ...

Jul 01, 2019 · An optimization is carried out to minimize the yearly cost of energy for the operation of the SAG mill. This cost includes the energy consumption cost in $/kWh and the capital cost for the PV-BESS infrastructure, prorated over the life of the battery system, accounting for the discount rate through an annuity factor (Pamparana et al. 2019a, b).The energy requirements are defined by the SAG ...

These balls are especially made for ball mills and are uniformly through-hardened to 60-65 Rockwell C. They represent the highest quality of all metal balls and most operators insist on using them. Cast nickel alloy This is also very popular and, as it is basically a white metal ball, it causes less metallic staining than other types.

Jan 11, 2018 · Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

Lubricant Data: Masbate Gold Project’s SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill. SAG Mill Components Type Characteristic Motor Bearings Omala 150 Gear oil. 150 viscosity at 40 C and 15 viscosity at 100˚C Gearbox Omala 320 Gear oil. 320 ...

the charge behavior inside the SAG mills, and consequently, their performance. In this work, the milling operation of industrial SAG mills is investigated using the Discrete Element Method (DEM). First, an industrial SAG mill with dimensions of 9.50 m × 4.42 m that has a Smooth-type liner is simulated. Then by changing the liner types, i.e. Wave,

-SAG_Mill.pdf Mill (Grinding) Industries. SAG mill with two parallel ball mills in closed circuit with classification cyclones. and on the basis of 94% plant availability.1kWh/t plus one standard and to operate at 2065 tph with 94 percent availability. while maintaining the Trunnion diameter (m) (ft) 2.

Sag Mills And Ball Mills Pdf. ... 2019-2-251 x fls sag mill exclotordrive for salere-assignment mill details type of mill fls sag mill mill dimensions 12,192 x 7,620 mm 40x25 diam x l mills, ball mill trunnion lubrication system for each mill, ball mill feed spouts, ball mill braking systems, jacking cradles. ...

A mill is a device that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many processes.There are many different types of mills and many types of materials processed in them. Historically mills were powered by hand or by animals (e.g., via a hand crank), working animal (e.g., horse mill), wind or water ().

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m 11.1 m internal diameter length each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32 and 78.5 critical speed.

SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. Read More + difference between sag ball mill

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

Sag Mills And Ball Mills Pdf. ... 2019-2-251 x fls sag mill exclotordrive for salere-assignment mill details type of mill fls sag mill mill dimensions 12,192 x 7,620 mm 40x25 diam x l mills, ball mill trunnion lubrication system for each mill, ball mill feed spouts, ball mill braking systems, jacking cradles. ...

adheres to the walls of the mill before cascading off at a given angle causing impact and fragmenting the ore (Nunez F, 2011). There are different types of SAG mills; low aspect, medium aspect and the high aspect. The aspect ratio here refers to the ratio of the mill diameter to length. High aspect mills

The standard method for sizing secondary ball mills (usually the overflow type) in AG/SAG circuits follows published mill supplier information with aspect ratios in the range 1:1.5 to 1:2.0, depending upon product sizing and pulp flow, i.e., the highest expected circulating loads (Morrell, 2001). The applied net power, calculated from testwork

The primary ball/SAG mill discharge is one of the most severe duties in mineral processing. The suction wearplate is subjected to rapid wear due to high solids concentration and the coarse nature of the slurry. Goulds developed a proprietary process to locate and mold ceramic rods into the rubber liner for the optimum combination of hardness

• Mill type: SAG, FAG, Rod mill, primary ball mill, secondary ball mill, regrind, ) • Ore feed size (F80 ,F100) and required product size (P80) determining the grinding mechanism to be favoured • Mill size (diameter, length) • Maximum ball top-up size • Mill rotational speed

• Mill inspection via the inlet is possible, thus increasing personnel safety • Less wear and simpler form of wear lining on straight end walls • Short inlet cone • Less bearing clearance and thus less mill shell deflection polysius ® ball mill with direct drive There are two types of gear unit available for the mill

different liner designs at different mill speed but with constant filling degree (30%). Indeed, as explained previously, at a mill stop, the measurement of ball charge filling degree could be undertaken and will provide the static media charge angle (βstatic = 143°). An online measurement of the similar angle (βdynamic), when the mill is ...

any type of wood, whether whole logs or wood residues such as trimmings and shavings from lumber or plywood manufacturing. Many species are used, although the lower density woods are preferred. In this paper, the term “particleboard” includes a number of different panel types sometimes referred to variously as “chipboard,” “flakeboard,”

load, lubrication type and method as outlined in ISO 15312. This standard has been established for oil lubrication but is also valid for grease and uses the fol-lowing reference conditions: • A temperature increase of 90° F (50° C) above an ambient temperature of 68° F (20° C), (thus a bearing temperature of 158° F (70° C), measured on

involves replacing the mill charge several times throughout the test. The Bond tests are typically run for a minimum of seven cycles, while the MacPherson and pilot plant tests are operated for about 6-10 hours. The achievement of steady-state is desirable in a grinding test, because harder components may build up over time. For AG/SAG mills,

Critical speed of sag mill pdf-Henan Mining . Ball Mill Critical Speed Mineral Processing & Metallurgy. A Ball Mill Critical Speed (actually ball, rod, AG or SAG) is the speed at which the centrifugal forces equal gravitational forces at the mill shell's inside surface and no balls will fall from its position onto the shell The imagery below ...

Table 1 includes the technical data for the Copper Mountain SAG mill. Table 1 - general SAG mill data Specification Data Mill size 10.363 M [34 feet] diameter by 6.096 M [20 feet] long Mill type Wet grinding, grate discharge Mill drive motor size 17,000 HP Mill drive motor type Synchronous 200 RPM Inside diameter 10,363 mm Length 6,096 mm

Type (Desktop) x - Documentation Conventions 704-0212-211 VM Series Maintenance and Safety Manual Important Troubleshooting Hints and Tricks ... To assist with onscreen PDF viewing, this icon is located on the cover page. Click the icon to access the Table of Contents (TOC).